WIRED PICK-TO-LIGHT
SYSTEM (PTL)
Smart guided picking for faster, error-free material handling. Combining robust Ethernet-based TCP/IP communication, matrix-controlled LED routing, and a powerful centralized dashboard to streamline industrial assembly and sorting logistics.
Product Overview
The **Induz AI Wired Pick-to-Light System** improves picking accuracy and operational efficiency by guiding operators to the correct storage location using intelligent LED indicators.
With stable **Ethernet-based TCP/IP communication** connecting the central PTL Controller to our custom dashboard, the system enables traceable material picking for modern manufacturing and warehouse setups. Rather than simple serial lines, the controller utilizes advanced **Matrix Control (Rows & Columns)** to target and illuminate active LED coordinates across the rack.
Key Capabilities
Advanced software management and stable connectivity engineered for industrial reliability.
Ethernet Communication
Stable, noise-immune TCP/IP wired communication between the central controller and the dashboard for uninterrupted data synchronization.
High Visibility
High-brightness LED status circles paired with a clear 4-digit red display tube to indicate exact picking quantities.
Easy Installation
Plug-and-play controller connections and rack mounting designs enable fast, hassle-free layout setups.
Dashboard Control
Direct control from a centralized EXE dashboard tracking orders, restocking paths, low-stock thresholds, and user profiles in real time.
Matrix LED Guidance
Advanced matrix routing (Rows & Columns) driven by the controller to light up specific slots without complex individual addressing.
Reliable Operation
High-durability mechanical confirm buttons and a robust chassis built to perform under extreme shop floor conditions.
System Configuration & Operation
A structured setup branching into individual picking or kit-based assembly flows.
Connect Controller
Wire PTL Controller to power and plug the light module lines into PTL terminals.
Configure Ethernet
Establish stable TCP/IP connection between the Central Dashboard and the PTL Controller.
Add Products
Register items in the Product Management table with quantity details and button IDs.
Assign Locations
Map inventory coordinates to physical LED coordinates on the rack structures.
Individual Picking Flow
Pick Product
Guided lighting indicates the correct bin and quantity for picking.
Place Product
The system guides restocking processes to organize items back into storage slots.
Kit-Based Picking Flow
Create Kit
Define component kits containing multiple parts in the dashboard configuration.
Guided Pick & Sequence
Select a kit; the dashboard automatically guides operators through sequential picks.
Central Dashboard Capabilities
Centralized control panel for modern manufacturing and warehouse setups.
Product Management
Add, edit, and manage products with quantity records, active button IDs, rack locations, and custom low-stock thresholds.
Pick Management
Plan and monitor picking operations with real-time progress tracking, accuracy metrics, and completed statistics.
Place Management
Define and manage storage slot layout maps for efficient restocking and organized physical placement.
Kit Management
Bundle multiple component SKUs into a single unified kit profile to support structured kitting sequences.
Guided Picking
Select kit profiles and let the system guide the operator step-by-step through the designated sequence.
User Management
Configure roles, manage operator logins, and track picking performance metrics to ensure traceability.
Technical Specifications
Shop Floor Applications
Highly adaptable housing suitable for direct integration across multiple plant environments.
Automotive Assembly
Streamline complex assembly picking and kitting processes.
Warehouse Picking
Increase picking speed and order accuracy across storage zones.
Production Line
Ensure smooth material flows and reduce station downtime.
Logistics & Sorting
Optimize container routing and batch sorting in distribution hubs.
Electronics
Achieve high precision and batch traceability in component handling.